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Hydraulic press solutions for auto parts

COSMOS PRESS provides hydraulic presses and automated production solutions for brake pads, backing plates, steering components, cold-extruded shafts and other automotive parts. Each solution is configured around the part, material and forming process—from pressure and motion control to tooling, cycle time and automation. The goal is simple: stable forming, repeatable quality and a production process that works reliably from batch to batch.

  • Core Advantages

  • Control what defines the part

    Control what defines the part

    Different automotive parts depend on different process variables. For brake pad production, selected COSMOS PRESS lines achieve pressure control within ±1.5 bar and temperature control within ±5°C, helping maintain stable curing conditions from cycle to cycle.

  • Built around the part and process

    Built around the part and process

    Brake pads, backing plates and cold-extruded shafts require different hydraulic press behavior. Force, stroke, speed, tooling and working area are configured around the actual forming process rather than simply selected by press tonnage.

  • From press cycle to production flow

    From press cycle to production flow

    We can integrate weighing, feeding, transfer, hot pressing, mold cleaning and part handling into one production flow. In automated brake pad production, one operator can manage up to eight presses, reducing manual handling between processes.

  • Repeatable forming for batch production

    Repeatable forming for batch production

    Stable hydraulic motion and position control help reduce variation during long production runs. Our backing plate solution achieves positioning repeatability of ±0.02 mm, supporting consistent forming across batches.

  • Flexible multi-model production

    Flexible multi-model production

    Recipe-based control makes it easier to run different part numbers on the same production line. A brake pad production solution can support two recipes and up to eight models in parallel, improving flexibility for mixed-model production.

MAIN APPLICATION SCENARIOS

  • Brake pads

    Brake pads

  • Brake pad backing plate

    Brake pad backing plate

  • Seat pillow support

    Seat pillow support

  • Cold-extruded shaft

    Cold-extruded shaft

  • Other automotive parts

    Other automotive parts

FROM PART REQUIREMENTS TO PRODUCTION SOLUTION

Automotive parts may share the same production floor, but their forming requirements can be very different.

Brake pads depend on controlled material dosing, pressure, temperature and curing time. Backing plates require stable forming and accurate positioning. Cold-extruded shafts place high loads on the press and tooling, while steering and other precision components require repeatable forming conditions across large production batches.

COSMOS PRESS starts with the part and process before selecting the press. We review the material, forming steps, required force, tooling, cycle time, output target and automation needs, then configure the equipment around the production requirement.

CMLJ Series Four-Column Cold Extrusion Servo Hydraulic Press

· Suitable for cold forging, warm forging, metal extrusion, embossing, shallow drawing and blanking.

· Repeatability of ±0.01 mm helps reduce variation and material waste caused by press positioning errors.

· The servo-driven hydraulic system can reduce energy consumption by 20–50% compared with conventional hydraulic presses.

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CMLJ Series Four-Column Cold Extrusion Servo Hydraulic Press
CMHe Series Frame-Type Guided Servo Hydraulic Press

· Available with an integral or split-frame structure to accommodate different machine sizes and installation requirements.

· Four-corner, eight-face guiding provides rigid support and stable movement under demanding forming loads.

· Servo hydraulic control supports repeatable motion, lower operating noise and improved energy efficiency.

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CMHe Series Frame-Type Guided Servo Hydraulic Press
CMHe-LS Series Eight-Face-Guided Double-Action Servo Hydraulic Press

· The FEA-optimized welded frame and eight-face guide system provide rigid structural support and stable slide movement.

· Strong resistance to lateral forces helps reduce deformation during asymmetric or off-center forming.

· Double-action servo hydraulic control supports coordinated forming and blank-holding operations.

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CMHe-LS Series Eight-Face-Guided Double-Action Servo Hydraulic Press
Automated hot-press production line for brake pads

· One-Operator Multi-Press Production

· High-Accuracy Weighing and Pressure Control

· Flexible Multi-Model and Multi-Recipe Production

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Automated hot-press production line for brake pads